Technology // live production system

Every wire lands exactly where it belongs.

Frisimos brings patented miniature robotics, laser cutting, computer vision, machine learning, and AI into the physical sequence that turns bulk cable into a finished connector assembly.

RJ45 AUTOMATIONWIRE SORT + CRIMP

Cable assembly intelligence

The hard work happens at a scale most factories still leave to human hands.

Strip a jacket without nicking the conductors. Manage foil and braid. Separate, untwist, align, trim, insert, crimp, and stage eight tiny colored wires.

Frisimos turns those dependent operations into a controlled sequence that ends with a documented finished cable, ready for the next stage of the customer program.

Inside a finished cable

Four control points. One documented outcome.

Automation sequences the cable through preparation, wire handling, termination, and connectivity testing. Each point is designed around the construction, connector, and test requirements of the finished-cable program.

Automated Frisimos RJ45 cable assembly system showing preparation, wire sorting, connector press, testing, and unload stations
RJ45 CABLE ASSEMBLYQUALITY + TRACEABILITY
PREPARE → ALIGN → TERMINATE → CONNECTIVITY TEST → TRACE
  1. 01
    Condition the cable

    Controlled feeding, cut-to-length, jacket preparation, and foil or braid work establish the required cable construction.

    PREPARE
  2. 02
    Align + inspect wires

    Conductors are untwisted, straightened, and arranged to the specified color sequence. Vision checks the sequence and strip length in process.

    VISION
  3. 03
    Build the termination

    Guided connector assembly and force-monitored crimping control the electrical connection and mechanical strain relief.

    TERMINATE
  4. 04
    Test + record output

    Continuity and short testing support in-line connectivity testing before finished-cable completion. Test results can link to each product’s barcode.

    TEST + TRACE

Move from controls to program

Bring a cable construction, connector, and test need into the conversation.
Discuss your cable program

The system behind the cable

One controlled path from cable to connector.

The sequence above shows the cable-level work. This production view shows how the coordinated system carries that work from cable intake through a tested, documented finished output.

Frisimos automated Ethernet cable assembly systemCONNECTED CABLE PROCESS
Finished-cable control from cable intake to finished output

Preparation, wire handling, connector work, inspection, in-line connectivity testing, and unload stay connected to the same defined product path.

Built-in control points

The cable carries its production history with it.

01

Construction control

Recipe-defined preparation keeps jacket, foil, braid, and conductor work aligned to the cable construction.

02

Vision inspection

Computer vision can check wire color sequence, strip length, and post-crimp integrity while the cable moves through the process.

03

Force-monitored connection

Connector pressing and crimping are monitored at the critical point where electrical contacts and strain relief are made.

04

Connectivity testing + trace

Pin-to-pin connectivity testing supports a documented product path, with quality results linked to the individual product record.

Technology applied in the U.S.

Frisimos USA uses the system to make domestic finished cable assembly an economic reality.

The result is a production model centered on BABA-ready supply, 100% inline connectivity testing, traceability, and flexible manufacturing partnerships.

Explore capabilities